Custom Roll Forming

Your project can benefit from our global manufacturing facilities, producing custom roll formed profiles in the Netherlands, Thailand, Dubai, the UK & USA and shipping anywhere in the world. 

With world-class capabilities in the production of cold rolled steel and copper profiles, your engineers can collaborate with our experts to develop the most effective solution to meet your needs. Whether you need +0.05 tolerances or in-line welding, we have a range of solutions to achieve your goal.  

Your complex requirements will be translated and turned into high quality, efficient solutions by our team using advanced software and technology – utilising simulation during the product development phase for a faster turnaround.

We deliver innovative customized roll form solutions with applications across sectors as diverse as automotive, construction, industrial and agriculture.

You can achieve profiles with the below specification: 

  • Materials up to 8mm thick, up to 1.3m wide 
  • A wide range of geometric possibilities 
  • Tolerances as low as ±0.05mm 
  • Processes suitable for ferrous, non-ferrous, stainless steel and other malleable metals 
  • Ability to form profiles with polished surfaces and pre-coated materials 
  • In-line features including hole punching, notching, embossing and cut to length 
  • In-line welding for the creation of enclosed shapes 

Our manufacturing capabilities are complemented by an extensive range of sheet metal and fabrication services – offering you a fully integrated solution involving multiple stages.  

We have developed a number of patents over the years, continuing to innovate cold roll forming processes to gain strength to weight advantages. One example is UltraSTEEL®, a major technical breakthrough in the development of roll forming. The process can be applied to virtually any cold rolled profile. Visit our UltraSTEEL® page for more information on this internationally patented process. 

The Hadley custom roll forming service combines extensive engineering capabilities and technological expertise – opening the door to new possibilities in terms of cross-section profiles. You will work with our team every step of the way to develop the most appropriate, efficient production solutions for your application, reducing design and manufacturing time whilst simultaneously ensuring outstanding quality and accuracy.  

We have shaped our business around adding value for our customers; understanding their diverse needs and, through local expertise, market insight and manufacturing capabilities, delivering beyond expectation. 

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